Spicer 2007 Spicer Driveshafts Service Manual Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - Service Manual

Spicer® DriveshaftsService ManualSeptember 2007DSSM3264

Seite 2

8InspectionUniversal Joint InspectionPlease refer to the Universal Joint information in the Compo-nent Safety section on page 2.1. Check for excessive

Seite 3 - General Safety

9InspectionInspectionSlip Member AssemblyThis information refers to slip yokes and tube shaft assem-blies. Please refer to the Slip Member information

Seite 4 - Component Safety

10InspectionCenter BearingsPlease refer to the Center Bearing information in the Compo-nent Safety section on page 2.1. Inspect the center bearing bra

Seite 5

11LubricationLubricationLubricationLack of proper lubrication is among the most common causes of universal joint and slip member problems. Properly si

Seite 6 - Lubrication (When Applicable)

12LubricationLubrication for Universal JointsSpicer recommends the following requirements be met for any grease used to service most vehicular and ind

Seite 7 - End Fitting Inspection

13LubricationLubricationQuick Disconnect™ (Half Round) Universal Joints1. If any of the bearing assemblies fail to purge removal of the driveshaft is

Seite 8

14LubricationBearing Plate (Full Round) Universal Joints1. There will occasionally be one or more bearing assembly seals that will not purge. Release

Seite 9

15LubricationLubricationLubrication for Slip MembersPlease refer to the Lubrication information in the Component Safety section on page 2.The grease u

Seite 10 - Universal Joint Inspection

16Disassembly and ReassemblyDisassembly and ReassemblyFor procedures used in the removal and installation of Spicer Driveshafts from the vehicle, plea

Seite 11 - Slip Member Assembly

17Disassembly and ReassemblyDisassembly and ReassemblyReassembly - Snap Ring DesignPlease refer to the Universal Joint information in the Compo-nent S

Seite 12 - Center Bearings

Table of ContentsSafety . . . . . . . . . . . . . . . . . . . . . . 1General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 1Component S

Seite 13 - Members Lubrication Intervals

18Disassembly and Reassembly6. Flip the yoke 180°. Check the bearings for skewed or dropped needle rollers. Place another bearing cup assembly over tr

Seite 14

19Disassembly and ReassemblyDisassembly and Reassembly4. Place a bearing assembly over the trunnion diameter and align it to the cross hole.5. Holding

Seite 15

20Disassembly and ReassemblyCenter Bearing AssemblyDisassembly - Inboard Slip StylePlease refer to the Center Bearing information in the Compo-nent Sa

Seite 16

21Disassembly and ReassemblyDisassembly and Reassembly7. On some Spicer center bearing assemblies, a metal retainer spans the outside center bearing b

Seite 17 - Lubrication for Slip Members

22Disassembly and ReassemblyMidship Nut Specifications TableDisassembly - Outboard Slip Style1. Mark the slip yoke barrel and midship tube shaft with

Seite 18 - Universal Joint

23Disassembly and ReassemblyDisassembly and Reassembly7. Using a puller, follow the tool manufacturer’s instructions to remove the bearing assembly fr

Seite 19 - Reassembl

24Disassembly and Reassembly4. Carefully align the new center bearing assembly with the ground surface of the midship tube shaft. Install the center b

Seite 20

25Disassembly and ReassemblyDisassembly and ReassemblyReassembly - Outboard Slip Style1. Wipe the bearing surface of the midship tube shaft with a fin

Seite 21

26Disassembly and ReassemblyGrease Zerk (Nipple) Fittings or PlugsFor procedures used in the removal and installation of Spicer Driveshafts from the v

Seite 22 - Center Bearing Assembly

27GlossaryGlossaryGlossaryAlignment Bar A device (gauge) used to check yoke cross hole alignment.Ball Yoke See Tube Yoke.Bearing Cross Hole See Cross

Seite 23

1SafetySafetySafetyNote: Spicer 10 Series™ Driveshafts are found on vehicles throughout the world. Therefore, this manual includes worldwide terminolo

Seite 24

28GlossaryHalf Round Cross Hole A semicircular hole located on the end of each lug ear of some end yoke and flange yoke designs used to locate a beari

Seite 25

29GlossaryGlossaryStub Shaft See Tube Shaft.Tang A nib of metal found on half round end yoke and/or flange yoke style cross holes, used to locate a be

Seite 26

All applications must be approved by the Application Engineering Department. Specifications and/or design are subject to change without notice or obli

Seite 27

2SafetyComponent SafetyDrivelineFailure to replace damaged driveline components can cause driveline failure, which can result in separation of the dri

Seite 28

3SafetySafetyTubingBent or dented tubing can cause imbalance or vibration in the driveshaft assembly. Imbalance or vibration can cause com-ponent wear

Seite 29 - Glossary

4SafetyLubrication (When Applicable)A missing, loose, or fractured grease zerk (nipple) fitting or plug eliminates the ability to lubricate the univer

Seite 30

5InspectionInspectionInspectionSpicer 10 Series™ Driveshafts should be carefully inspected at recommended original-equipment manufacturer’s service in

Seite 31

6InspectionBearing Plate (Full Round) Yoke InspectionPlease refer to the End Fitting information in the Component Safety section on page 2.1. Refer to

Seite 32

7InspectionInspectionQuick Disconnect™ (Half Round) End Yoke InspectionPlease refer to the End Fitting information in the Component Safety section on

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