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Tire Pressure Control System AX-596

Component Repair Procedure

Pneumatic Control Unit - Trailer Module Cover Replacement - Kit 218736

The following procedures describe the necessary work required for removal and replacement of the Dana Tire Pressure

Control System Pneumatic Control Unit (KU) trailer module solenoid cover. Work can be conducted with pneumatic

control unit installed in vehicle if accessible. If removal of unit is required, follow removal procedures in Dana TPCS

Service Manual (AXSM-0010).

1. If pneumatic control unit ts installed in vehicle, remove 10 wire and 3 wire electrical connectors from unit.

2. Remove 6 solenoid cover screws (3c) and 4 trailer module solenoid cover screws (7c).

3. Lift solenoid cover(3a) and trailer module cover (7a) together to clear solenoids.

4. Remove 2 wires (labeled A & K) leading from trailer solenoid to solenoid cover. To remove wires, use small

screw driver or object such as paper clip to push on tab within electrical pin while pulling on wire. See detail

on reverse side.

5. Install new gasket provided on new trailer module cover by removing adhesive cover and “sticking” to base of

cover.

6. Remove o-ring from existing cover and replace on new cover.

7. Install 2 wires from trailer module to solenoid cover per wiring schematic on attached sheet. Verify that both

pins “snap” into cover and do not easily pull out. If pin does not snap into cover, bend tab on pin and reinsert.

8. Carefully tuck solenoid wires in area between transducer and solenoids while reinstalling the solenoid cover.

Note: It is necessary to install both covers at the same time.

9. Carefully tighten cover screws ensuring that wires are not pinched between cover and body. Torque spec = 40

to 50 in-lb.

10. Reinstall pneumatic control unit in vehicle or reinstall electrical connectors to solenoid cover if unit is already

in vehicle.

11. Conduct system checkout to verify integrity of repairs.

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Inhaltsverzeichnis

Seite 1 - Component Repair Procedure

Tire Pressure Control System AX-596Component Repair ProcedurePneumatic Control Unit - Trailer Module Cover Replacement - Kit 218736The following proce

Seite 2 - Wire / Pin Removal

Pneumatic Control Unit - Trailer Module Solenoid Cover ReplacementWire / Pin RemovalPush down ontab inside pinPaper clipor screw driverPin socketin so

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Spicer 218736 Bedienungsanleitung

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