Spicer Dana Spicer Steer Axles - Service Manaul Bedienungsanleitung

Spicer® Steer AxlesService ManualAXSM0038September 2013

6InspectionI and D Family Exploded View151630911133210121417751682325262427282221291920191810333231435341 - I-Beam2 - Seal, Kingpin3 - Shim4 - Draw Ke

7InspectionInspectionGeneral InspectionInspect the axle to ensure proper assembly and to identify broken parts and loose fasteners each time the vehic

8InspectionBushing Inspection (End-Play)Following regular and thorough greasing practices will maxi-mize bushing life.Upper Bushing Lateral Inspection

9InspectionInspectionTie Rod Inspection1. Make sure the boot completely covers the ball joint of the tie rod end with no cracks or tears. If there is

10Inspection8. Park the vehicle with the wheels in the “straight ahead” position, then turn the vehicle off.9. Place blocks in front of and behind the

11Tie Rod End ReplacementTie Rod End ReplacementTie Rod End Replacement1. Disconnect the tie rod end.2. If the cross tube is being replaced, count the

12Alignment / AdjustmentAlignment / AdjustmentWheel Alignment Correct wheel alignment promotes longer tire wear and easeof handling while minimizing s

13Alignment / AdjustmentAlignment / AdjustmentCamber for E-1002I, E-1002W, E-1202I, E-1202W, E-1203I, E-1322I, E-1322W, E-1462I, E-1462W, E1002C, E12

14Alignment / AdjustmentCamber for D-600N, D-700F, D-700N, D-800F, D-800WCamber for I-100SG, I-120SG, I-130SG, I-132SG, I-140SG, I-146SG, I-160SG, I-1

15Alignment / AdjustmentAlignment / AdjustmentCamber for I-100W, I-120W, I-130W, I-140W, I-160W, I-180W, I-200W, I-220WCamber for D-2000F (5" Dro

Warnings and CautionsWarnings and CautionsThe description and specifications contained in this service publication are current at the time of printing

16Alignment / AdjustmentCaster AdjustmentCaster is the fore and aft tilt (toward front or rear of vehicle) of the steering kingpin as viewed from the

17Alignment / AdjustmentAlignment / AdjustmentToe Setting1. Use a work bay with a level floor.2. Drive the vehicle into bay slowly and straight ahead.

18Alignment / AdjustmentSteering Stop Adjustment1. Check vehicle manufacturer’s manual to determine correct steering stop angle.2. Check steering angl

19Disassembly, Overhaul, and AssemblyDisassembly, Overhaul, and Assembl yDisassembly, Overhaul, and AssemblySteering Knuckle DisassemblyPreparation1.

20Disassembly, Overhaul, and Assembly11. Dual draw keys. Remove both draw key nuts. Then drive key out using a brass hammer and drift.12. Drive kingp

21Disassembly, Overhaul, and AssemblyDisassembly, Overhaul, and Assembl yBushing Installation5. Lightly lubricate outside diameter of bushings to ease

22Disassembly, Overhaul, and Assembly8. Ream bushings to proper size using appropriate Kent-Moore tool (or equivalent).9. Install new seal, using s

23Disassembly, Overhaul, and AssemblyDisassembly, Overhaul, and Assembl ySteering Knuckle AssemblyNote: Always replace kingpin, thrust bearing and bus

24Disassembly, Overhaul, and Assembly9. Install kingpin in knuckle and axle beam. Tap kingpin in place using hammer and brass drift if necessary.Prote

25InspectionNew Bushing End-Play VerificationUpper Bushing Lateral InspectionThis procedure measures upper bushing wear due to side and vertical loadi

Warnings and Cautionsii

26Disassembly, Overhaul, and AssemblyDisassembly, Overhaul, and Assembl y16. Seat draw key with a hammer and punch.17. Install draw key nut and tighte

27Disassembly, Overhaul, and AssemblyReplacing Staked Draw Keys with ThreadedI-100SA and UpThreaded draw keys on axle codes I-100SA and up will replac

28Disassembly, Overhaul, and AssemblyE-146211. Align the draw key opening and the pin flat align-ment.2. Install new draw key.Note: Draw keys must be

29Disassembly, Overhaul, and Assemblyy4. Now apply grease to the bottom bushing fitting. Keep greasing until you see clean grease being purged and

30Disassembly, Overhaul, and AssemblySteer Axle Grease ProcedureTie Rod End Greasing Procedure1. With the vehicle on a level surface, block the front

31General SpecificationsGeneral SpecificationsWheel Bearing AdjustmentEnd-play .001"- .005" (.025 - .125 mm)(See Wheel Bearing Adjustment fo

32General SpecificationsE Family Fastener Torque SpecificationsEFA Family Fastener Torque SpecificationsNote: Torque nut to the range minimum, then t

33General SpecificationsI and D Family Fastener Torque SpecificationsNote 1: Cotter pin cannot be installed after minimum torque isattained, the nut

34Wheel Bearing AdjustmentWheel Bearing AdjustmentProper wheel bearing adjustment maximizes wheel bearingand seal life. Proper adjustment can also ext

35Wheel Bearing AdjustmentStamped Locking Nut SystemProper wheel bearing adjustment maximizes wheel bearing and seal life. Proper adjustment can also

General InformationWarnings and Cautions ...i Important Notice ...

36Wheel Bearing AdjustmentSingle Nut (Castle Nut) Locking System1. Inspect the spindle threads and spindle nut for cor-rosion and clean thoroughly or

37Wheel Bearing AdjustmentPro-Torq Spindle Nut ServiceRemoving Pro-Torq Spindle NutDo not attach, loosen, or tighten the Pro-Torq spindle nut with the

38Wheel Bearing AdjustmentInstalling Pro-Torq Spindle NutInstall spindle nut as follows:1. Remove the keeper ring from the nut as described in the Rem

39Additional Service InformationAdditional Service InformationAdditional Service InformationAdditional parts and service information on these and rela

40AppendixSpecial Service ToolsSpecial service tools are available from the below suppliers:OTC DIVISIONService Tools655 Eisenhower DriveOwatonna, MN

41AppendixAppendixLubricationProper lubrication practices are important in maximizing theservice life of your steer axle assembly.Kingpins, Thrust Bea

42Appendix**Do not mix with sodium base greaseDo not use greases other than what is indicated above***#1 grade is used for extra coldSteer AxlesType o

43AppendixVerify Wheel End-play ProcedureVerify that end-play meets specification using a dial indicator. An indicator with .001" (.03 mm) resolu

All applications must be approved by the Application Engineering Department. Specifications and/or design are subject to change without notice or obli

1General InformationGeneral InformationAxle IdentificationThe Spicer front non-drive steering axles are identified witha tag located between the sprin

2General InformationModel InformationE FamilyEFA FamilyI FamilyDesign Level0 - Standard1 - Heavy Duty Beam2 - Maximum Contact Kingpin Joint3 - Maximum

3General InformationGeneral InformationModel CoverageE FamilyEFA FamilyI and D FamilyNote: These nominal ratings are general guidelines. Actual load

4InspectionInspectionProcedures and IntervalsThe following inspection procedures are consistent with industry practice and are recommended as Inspecti

5InspectionInspectionEFA Family Exploded View127241112211413252624171819151316202162310789352229281 - Lubrication Fitting2 - Hex Bolt3 - Washer4 - Knu