Spicer Drive Axles Service Manual Bedienungsanleitung

Spicer® Drive Axles Service ManualAXSM-8663September 2007Spicer® Drive Axles

IMPORTANT: If any gears are to be replaced, theymust be replaced in sets. Inspect thrust washers forscoring and excessive wear. Replace all worn ord

91. Remove pinion bearing cage mounting bolts.2. Remove pinion bearing cage and cage assembly fromcarrier housing. If difficulty is encountered inrem

10CLEANING AND INSPECTIONDRYINGINSPECTIONGEARSSPLINES1. Parts should be cleaned with emulsion cleaners or pe-troleum base cleaning solvent.Use soft, c

11PINION ASSEMBLYFFFFFigurigurigurigurigure 7e 7e 7e 7e 71. Press inner pinion bearing cone onto pinion.2. Press pinion pilot bearing onto nose o

12PINION ASSEMBLYFFFFFigurigurigurigurigure 8e 8e 8e 8e 8To measure preload with spring scale, clamp the endyoke horizontally in a soft-jawed vi

13PINION POSITIONRing gears and pinions are supplied in matched setsonly. Matching numbers on both the pinion and ringgear are etched for verificatio

14PINION POSITION5. Pinion shims are available in the following thick-nesses.Inches MM.005 .127.010 .254.030 .7626. Position shims on carrier housing

15PINION SETTING CHART

16DIFFERENTIAL ASSEMBLYCorrect rivet head shapewhen properly compressed1. If ring gear was removed from the differential case,reinstall it at this ti

17DIFFERENTIAL INSTALLATION5. Loosen adjusting ring on tooth side of ring gear 1notch and tighten adjusting ring on flange side ofring gear 1 notch.

Axle Identification ... 1Identification ...

18RING GEAR AND PINION TOOTH CONTACT PATTERNCORRECT GEAR PATTERNS FOR GLEASON CUT GEARSHEAVILYLOADEDLIGHTLYLOADEDThe procedures to the right are to be

19WHEEL BEARING ADJUSTMENTLUBRICANT LEVELLUBRICANT LEVELLUBRICANT LEVELLUBRICANT LEVELLUBRICANT LEVELNOTE: Wheel bearings should be adjusted followin

201. Thoroughly clean the inside of the carrier housingand inspect the housing mounting surface for nicksand general cleanliness. Stone the surface if

Lube Capacity (Approx.**)23 pints 11 litersFlanged Hex Nut 1-3/4" - 12 8 700 - 900 950 - 1,220Differential Bearing Cap Bolts 9/16" - 18

22 ILLUSTRATION ORDER NUMBERRECOMMENDED SERVICE TOOLSYOKE REMOVER, BAR TYPEDST1006DST1002 Maximum 1,000 Lb-FtMaximum 2,000 Lb-FtDST1003Maximum 4,

23RECOMMENDED SERVICE TOOLS DESCRIPTION ILLUSTRATION ORDER NUMBERDST1020PINION SEAL INSTALLERDST1000-1SEAL INSTALLATION TUBE HANDLEService Tools655

24NOTES

25NOTES

AXSM-8663 Printed in U.S.A.Copyright Dana Limited, 2012. All rights reserved. Dana Limited.Dana Aftermarket GroupPO Box 321Toledo, Ohio 43697-0321War

JULIAN DJULIAN DJULIAN DJULIAN DJULIAN DAAAAATETETETETECODECODECODECODECODE1DDDDDAAAAAY OF YEARY OF YEARY OF YEARY OF YEARY OF YEARMODEL YEARMODEL YEA

MODEL IDENTIFICATION NUMBERING SYSTEMHEATCODESPICERTRADEMARKMFG.DATEMATCHEDSET NUMBERPARTNUMBERTOOTHCOMBINATION41-11260SPICERTRADEMARK+15L10PINIONETCH

* Severe service includes any applications operating ator near maximum GVW or GCW ratings. Thisincludes normally wet or dusty environments, orconsist

CAUTION BREATHING BRAKE DUST MAY BE HAZARDOUS TO YOUR HEALTH ANDMAY CAUSE SERIOUS RESPIRATORY OR OTHER BODILY HARM.FOLLOW 0.S.H.A. STANDARDS FOR

5AXLE COMPONENTSAxle ShaftFill Plug(35-45 Lb-Ft)(47-61 N-m)Vent PlugHousingNo-SPIN® Differential Magnetic Drain Plug(35-45 Lb-Ft)(47-61 N-m)Adjusting

6REMOVAL OF DIFFERENTIALCARRIER FROM AXLE HOUSING6. Remove axle shafts.7. Support the differential carrier assembly on a rollerjack. Secure as necess

7DIFFERENTIAL DISASSEMBLY1. Match mark differential case halves with punch orchisel for correct alignment during reassembly. SeeFigure 2.FFFFFigurigu